Browsing by Author "Lyons, Gary"
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Item Application of a simplified ADM1 for full-scale anaerobic co-digestion of cattle slurry and grass silage: assessment of input variability(Springer, 2024-01-02) Tisocco, Sofia; Weinrich, Sören; Lyons, Gary; Wills, Michael; Zhan, Xinmin; Crosson, Paul; Grassland and Plant ScienceMathematical modeling of anaerobic digestion is a powerful tool to predict gas yields and optimize the process. The Anaerobic Digestion Model No. 1 (ADM1) is a widely implemented model for this purpose. However, modeling full-scale biogas plants is challenging due to the extensive substrate and parameter characterization required. This study describes the modification of the ADM1 through a simplification of individual process phases, characteristic components and required parameters. Consequently, the ability of the simplified model to simulate the co-digestion of grass silage and cattle slurry was evaluated using data from a full-scale biogas plant. The impacts of substrate composition (crude carbohydrate, protein and lipid concentration) and variability of carbohydrate degradability on simulation results were assessed to identify the most influential parameters. Results indicated that the simplified version was able to depict biogas and biomethane production with average model efficiencies, according to the Nash-Sutcliffe efficiency (NSE) coefficient, of 0.70 and 0.67, respectively, and was comparable to the original ADM1 (average model efficiencies of 0.71 and 0.63, respectively). The variability of crude carbohydrate, protein and lipid concentration did not significantly impact biogas and biomethane output for the data sets explored. In contrast, carbohydrate degradability seemed to explain much more of the variability in the biogas and methane production. Thus, the application of simplified models provides a reliable basis for the process simulation and optimization of full-scale agricultural biogas plants.Item Decision support tool for the construction and seasonal operation of farm-scale anaerobic digestion plants(Elsevier, 2023-04-15) O’Connor, Sean; Ehimen, Ehiaze; Pillai, Suresh C.; Lyons, Gary; Johnston, Chris; Wills, Michael; Bartlett, JohnOptimal plant design and management are critical components for the successful operation of farm-scale anaerobic digestion (AD) plants. However, this often proves challenging due to difficulties in designing and sizing the plant based on specific site conditions. The current investigation aims to address these difficulties by developing a universal decision support tool to assist in the optimal design and management of agriculture-based AD plants, accounting for site-specific practicalities and implications. The tool consists of various mathematical functions, which enable numerous simulations to be created and run. The developed tool was applied to a case study, located in Ireland, to test its usefulness, where the analysis showed the optimal, site-specific, plant design with key assessment indicators. For this case study, the feedstock availability assessment determined that the lignocellulose and non-lignocellulose biomass within a 10 km distance of the site. Based on the local energy demand of the area, the tool modelled an optimal AD plant design, including feedstock storage, digester volume, engine capacity, and digestate storage. The tool applied various technical, economic, and ecological assessment indicators to the plant to gauge its viability. Therefore, demonstrating the tool's usefulness in assisting stakeholders to make informed decisions and reducing costs by optimising plant design and performance.Item An economic analysis of anaerobic digestate fuel pellet production: can digestate fuel pellets add value to existing operations?(Elsevier, 2021-04-16) Cathcart, Ashley; Smyth, Beatrice M.; Lyons, Gary; Murray, Simon T.; Rooney, David; Johnston, Christopher R.Anaerobic digestion provides renewable energy through waste valorisation, but the digestate by-product is underutilised and presents a risk to water quality. Mechanical separation partitions phosphorous into the solid fraction and further processing into a fuel pellet can provide an additional source of energy and revenue. Previous economic analyses looked only at aspects of the system (e.g. operational costs solely) and the system requires further investigation to determine viability. In this paper, an economic assessment of digestate fuel pellet production at farm-scale anaerobic digestion plants was carried out. The significance of this work is to provide a comprehensive assessment of the energy, phosphorous, and economic balances involved in digestate fuel pellet production at existing anaerobic digestion plants. The aim of this paper is to determine the financial viability of digestate fuel pellet production with objectives to compare two mechanical separation technologies: screw press, and decanting centrifuge. Economies of scale hold true for digestate pellet production and the available digestate in typical UK farm-based anaerobic digestion plants ( 500 kWe) is insufficient for profitability, with pellet production costing from £176/t (decanting centrifuge) to £215/t (screw press), compared to a typical wood pellet sale price of £185/t. Increasing digestate quantity by collaboration of plant operators can reduce the cost of pellet production to between £95/t and £121/t, improving financial viability and increasing the profit per head of cattle by 9–20% on a typical dairy farm utilising anaerobic digestion. The system has potential to aid rural development while also protecting the environment and contributing to the diversification of energy supply.Item Effect of anaerobic digestate fuel pellet production on Enterobacteriaceae and Salmonella persistence(Wiley, 2022-07-07) Cathcart, Ashley; Smyth, Beatrice M.; Forbes, Christina; Lyons, Gary; Murray, Simon T.; Rooney, David; Johnston, ChristopherProduction of digestate pellets for fuel has been identified as a promising circular economy approach to provide renewable energy and additional income to farms, while at the same time presenting the potential to divert raw digestate from nutrient-saturated land and reduce the risk to water quality. Although previous research has investigated the feasibility of pellet production, there has been little focus on the bio-safety aspects of the system. Little is currently known about the persistence of bacteria present in the digestate and the potential impacts on human health for those handling this product. The aim of the present research was to determine the effect that each step in the pellet production process has on bacteria numbers: anaerobic digestion, mechanical separation, solid drying, and pelletisation. Enterobacteriaceae enumeration by colony count method was used to quantify bacteria, and the presence of Salmonella at each stage was determined. The Enterobacteriaceae count reduced with each stage, and the final pelletisation step reduced bacteria numbers to below detectable levels (<10 colony forming units/g). Salmonella was only detected in the starting slurry and absent from digestate onwards. Storage of the pellets under winter and simulated summer conditions showed no reactivation of Enterobacteriaceae over time. The pelletisation process produces a digestate product with Enterobacteriaceae counts below the maximum threshold (PAS110 specification) for transport off the source farm, but care must still be taken when handling digestate pellets as complete sterilisation has not been confirmed.Item Life cycle assessment of a short-rotation coppice willow riparian buffer strip for farm nutrient mitigation and renewable energy production(Elsevier, 2022-02-02) Livingstone, David; Smyth, Beatrice M.; Lyons, Gary; Foley, Aoife M.; Murray, Simon T.; Johnston, ChrisAs agricultural activity intensifies across Europe there is growing concern over water quality. Agricultural run-off is a leading cause of freshwater degradation. Simultaneously there is a continually increasing drive to promote renewable energy and reduce greenhouse gas emissions. Willow coppice planted as a riparian buffer has been suggested as a solution to help mitigate these problems. However, there is limited research into the use of such a system and several key knowledge gaps remain, such as, the energy ratio of the system is not known, and a fully harvested site has yet to be analysed in the literature. The aim of this research is to fill these knowledge gaps to help inform agri-environmental policy. To do this a life cycle assessment was carried out on an established willow buffer system, considering the global warming potential, eutrophication potential, acidification potential and cumulative energy demand impact categories, alongside the calculation of the energy ratio. To our knowledge it is the first site to be fully harvested and for which a full life cycle assessment has been carried out. The willow was combusted to fuel a district heating system. Key results showed emissions of 4.66 kg CO2eq GJheatout -1 and 0.01 kg SO2eq GJheatout -1, both of which are significant reductions compared to an oil heating system (95% reductions for both impact categories). The system also resulted in the permanent nutrient removal of 55.36 kg PO43-eq ha-1 yr-1 and had an energy ratio of 17.4, which could rise to 64 depending on the harvest method.Item Optimising mechanical separation of anaerobic digestate for total solids and nutrient removal(Elsevier, 2023-06-28) Cathcart, Ashley; Smyth, Beatrice M.; Lyons, Gary; Murray, Simon T.; Rooney, David; Johnston, Christopher R.Mechanical separation of anaerobic digestate has been identified as a method to reduce pollution risk to waterways by partitioning phosphorus in the solid fraction and reducing its application to land. Separators have adjustable parameters which affect separation efficiency, and hence the degree of phosphorous partitioning, but information on how these parameters affect separation performance is limited in the literature. Two well known technologies were investigated, decanter centrifuge and screw press, to determine the most efficient method of separation. Counterweight load and the use of an oscillator were adjusted for the screw press, while bowl speed, auger differential speed, feed rate and polymer addition were modified for the decanter centrifuge. Separation efficiency was determined for total solids, phosphorus, nitrogen, potassium, and carbon, and the total solids content of resulting fractions was measured. The decanter centrifuge had higher separation efficiency for phosphorus in all cases, ranging from 51% to 71.5%, while the screw press had a phosphorus separation efficiency ranging from 8.5% to 10.9% for digestate of ~5% solids (slurry/grass silage mix). Separation by decanter centrifuge partitioned up to 56% of nitrogen in the solid fraction leaving a reduced nitrogen content in the liquid fraction available for land spreading; this nitrogen would most likely need to be replaced by chemical fertiliser which would add to the cost of the system. The decanter centrifuge is better suited to cases where phosphorus recovery is the most important factor, while the screw press could be advantageous in cases where cost is a limiting factor.Item Reducing the time-dependent climate impact of intensive agriculture with strategically positioned short rotation coppice willow(Elsevier, 2023-07-27) Livingstone, David; Smyth, Beatrice M.; Cassidy, Rachel; Murray, Simon T.; Lyons, Gary; Foley, Aoife M.; Johnston, ChristopherIn this study the implementation of a short rotation coppice willow system, planted as a riparian buffer in an intensive agricultural setting, to intercept and reduce nutrient losses, was investigated. The aim of the work was to assess how such a system could reduce the overall climate impact of an intensive agricultural setting. A life cycle assessment was carried out for a combined Irish dairy farm and willow buffer system considering the impact category, climate impact. The climate impact was considering using the time-dependent climate impact metric, with the results given in terms of the impact on the global surface temperature. The results were compared to an Irish dairy farm in which no willow was planted. Such a system has not previously been investigated in this way and this was the first time-dependent climate impact assessment of a willow plantation planted on pastureland. Geographic information systems software, was used to map areas particularly susceptible to agricultural run-off and suitable for willow planting, using the land bank of the Agri-Food and Biosciences Institute research farm in Hillsborough, Northern Ireland, for the case study. The harvested willow was assumed to be combusted in a combined heat and power plant. By implementing the willow system the time-dependent climate impact of an Irish dairy farm could be reduced by 8% with only 3.7% of the land used for willow cultivation over a 101-year study period. The results also found an immediate reduction in climate impact following the implementation of the willow system. Total GHG emissions were reduced by 131 Mg CO2eq ha−1 over the study timeframe. The results can be more broadly applied to other agricultural sectors, such as arable farming where the climate impact savings of the willow system could be even higher.